How to Install Aluminium Doors: A Comprehensive Guide
Aluminium doors are becoming increasingly popular due to their versatility, sizes and shapes. They are a great choice for homeowners and builders.
To take full advantage of the benefits that aluminium doors offer, installation of these doors must be done with great care and precision.
This comprehensive guide will cover all aspects of the installation process, including preparation and post-installation tips.
Installing Aluminium Doors: What is the Correct Way?
The tools required for the installation of aluminium doors
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- Measurement tape
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- Fixing and fastening tools including pliers and a wrench
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- Hinges and anchor bolts
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- Shim kit
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- Sealants and adhesives
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- Protective equipment such as safety glasses and gloves
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- Door handles and locks
Pre-Installation Steps
Follow these steps before you begin the aluminium doors installation process to achieve a successful result:
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- To ensure the door fits the opening, measure the width, height and thickness of the door.
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- Check the site for hazards.
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- Gather all the equipment and tools needed to install the seals.
Aluminium Door Installation Process
1. Remove the old door
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- Remove all door hardware including hinges and handles.
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- Remove the screws and clips holding the door leaf.
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- Remove the door leaf by prying it out of the frame.
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- Remove the screws that connect the door frame to the wall.
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- Remove the frame.
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- Remove old nails, soundproofing and plaster.
2. Prepare the door opening
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- Remove any debris or dust that may be present.
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- Repair the area damaged with the appropriate product.
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- Surface leveling
3. Assembling a Door Frame
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- Mark the screw holes and hinge positions on the frame.
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- Use screws and bolts to secure the hinges.
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- Attach a door leaf (temporarily) to the frame.
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- Fasteners are used to install and secure knobs, locksets and handles.
4. Secure the door frame
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- Align the door frame with the opening.
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- The door frame should be level with the wall.
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- To secure the frame, adjust the shims or screws.
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- Double-check horizontal and vertical alignment.
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- After aligning the frame, tighten all bolts.
5. Installing Door Leaves
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- Place the door leaves in the frame by lifting and positioning them.
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- Place wedges all around the perimeter.
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- Align the hinges of the frame with the door leaves.
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- Remove the hinge screws that hold the leaves to frame.
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- Adjust the hinges and check for door leaf movement.
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- For smooth operation, tighten the screws.
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- If there are two doors, check the alignment of the door leaf again.
6. Seals
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- If there are any gaps between the wall and frame, you should look for them.
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- Install door seals, weatherproofing material such as spray foam or a weatherproofing tape.
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- Open and close the door several times to ensure smooth operation and a secure closure.
7. Test and adjust the door
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- If you hear a squeak or bind, the door may need to be replaced.
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- If necessary, adjust hinges to ensure proper alignment.
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- Test the locking mechanism of the door to ensure a secure closure.
Post-Installation Tips
Perform the following activities after installation to ensure optimal performance, increase safety and security, and reduce maintenance costs.
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- Every 6-7 months, lubricate the tracks, rollers, hinges and locks of the door.
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- To prevent water and air intrusion, weatherstrip your door.
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- Regularly clean the door with water and mild soap.
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- Replace the hardware if necessary.
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- Install door stoppers or holders to protect doors from damage.
Wrapping up
The results of investing time and effort into the installation process for aluminium doors manufacturers are positive and lasting. This guide is essential to ensure a smooth installation of this type door, as it requires planning, knowledge and precision.
You can then fully utilize the potential of aluminum doors, and enjoy seamless door functionality. If you prefer a seamless installation, then consider AIS Glasxperts, a leading company in integrated glass solutions.